DIOPTIC: Your Partner for Automated Solutions in the Optical Industry


We are your experts for customized solutions in automated measurement and alignment systems. Our innovative, automated measurement systems are specifically developed for clients in the optical industry. These systems combine advanced automation technology with high-precision optical metrology to provide efficient and reliable solutions.

robot-based optical inspection

At DIOPTIC, we combine precision with efficiency through automated systems – ensuring stable processes, high yields, and maximum repeatability.

Automated Measurement Systems for High Precision

Our automated systems are designed to handle test specimens efficiently and measure them with the highest accuracy. By integrating state-of-the-art robotic systems, we achieve great flexibility in optimizing specimen handling. Robots can take over the task of moving specimens from one process station to another, enabling us to map complex measurement or manufacturing processes with minimal personnel effort. This approach allows us to perform a wide range of measurement tasks with the highest precision in a short amount of time – delivering both efficiency and reliability.

Automated systems
Automated systems

Versatile Technologies for Individual Requirements

At DIOPTIC, we rely on a broad range of technologies to meet the diverse demands of the optical industry. Our systems integrate robotic solutions that not only handle test specimens but can also position measurement technology in relation to complex or very large specimens. One key advantage is that the specimens can remain stationary while the robot flexibly and quickly aligns sensors, lighting, or cameras for each measurement task. To ensure the highest precision, we employ hexapods and piezo actuators that enable ultra-accurate movements and alignment between different components. For applications requiring maximum accuracy, we use air-bearing systems, complemented by classical linear and rotary stages. This combination enhances both the flexibility and efficiency of our solutions.

The best way to predict the future is to invent it.

– Alan Kay, American computer scientist, pioneer of object-oriented programming

High-Precision Metrology

In the field of metrology, we offer a comprehensive range of optical sensors. Our expertise includes the use of autocollimators for precise angle measurements, deflectometers for analyzing surface shapes, and laser triangulation for highly accurate distance measurements. We also master advanced distance measurement methods such as Optical Coherence Tomography (OCT) and interferometric sensors. In addition, we can determine the optical performance of lenses and optics through wavefront measurements.

Automated Systems
automated systems

Integration of Metrology and Automation

One of our greatest strengths lies in the seamless integration of metrology with positioning and alignment. Our systems can measure components with sub-micrometer precision and subsequently position them with the highest accuracy. This capability is essential for applications that demand absolute precision. In many cases, the manufacturing tolerances exceed the strict positioning tolerances required for optical components. For these situations, our systems provide solutions for fixing components in place. UV bonding and curing processes following measurement and positioning ensure the stability and long-term reliability of the assembled systems.

Projects


Laser Triangulation for Measuring Lenses

Laser Triangulation for Measuring Lenses

In laser triangulation, a laser beam is directed at a measurement object and observed by a camera (lens + sensor). When measuring lens outlines and circumferences, triangulation sensors provide a spatially resolved distance measurement. The measurement data allows for the identification of various defects, such as scratches, cracks, splinters, or corrosion, according to a comprehensive and openly defined catalog of defects. In addition to the optical setup, DIOPTIC also oversees the programming and integration of the sensors.

ARGOS for Camera Cover Glass Inspection

ARGOS for Camera Cover Glass Inspection

Our ARGOS systems provide automated inspection of cover glasses used in industrial cameras. These glasses protect sensitive sensors that are essential for machine vision applications. In metrology in particular, the highest optical quality is crucial, as even the tiniest particles or defects on or beneath the cover glass can cause false readings during image analysis. The challenge: reliably distinguishing between the front and back surfaces of ultra-thin glasses while accounting for background signals caused by the underlying pixels. ARGOS enables stable, repeatable detection and classification of relevant defects, making a vital contribution to quality assurance in the production of high-end optical components.

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