DIOPTIC: your partner for automated solutions in the optical industry


We are your experts for customized solutions in automated measurement and alignment systems. Our innovative, automated measurement systems are specifically developed for clients in the optical industry. These systems combine advanced automation technology with high-precision optical metrology to provide efficient and reliable solutions.

robot-based optical inspection

At DIOPTIC, we combine precision with efficiency through automated systems – ensuring stable processes, high yields, and maximum repeatability.

Automated measurement systems for high precision

Our automated systems are designed to handle test specimens efficiently and measure them with the highest accuracy. By integrating state-of-the-art robotic systems, we achieve great flexibility in optimizing specimen handling. Robots can take over the task of moving specimens from one process station to another, enabling us to map complex measurement or manufacturing processes with minimal personnel effort. This approach allows us to perform a wide range of measurement tasks with the highest precision in a short amount of time – delivering both efficiency and reliability.

Automated systems
Automated systems

Versatile technologies for individual requirements

At DIOPTIC, we rely on a broad range of technologies to meet the diverse demands of the optical industry. Our systems integrate robotic solutions that not only handle test specimens but can also position measurement technology in relation to complex or very large specimens. One key advantage is that the specimens can remain stationary while the robot flexibly and quickly aligns sensors, lighting, or cameras for each measurement task. To ensure the highest precision, we employ hexapods and piezo actuators that enable ultra-accurate movements and alignment between different components. For applications requiring maximum accuracy, we use air-bearing systems, complemented by classical linear and rotary stages. This combination enhances both the flexibility and efficiency of our solutions.

The best way to predict the future is to invent it.

– Alan Kay, American computer scientist, pioneer of object-oriented programming

High-precision metrology

In the field of metrology, we offer a comprehensive range of optical sensors. Our expertise includes the use of autocollimators for precise angle measurements, deflectometers for analyzing surface shapes, and laser triangulation for highly accurate distance measurements. We also master advanced distance measurement methods such as Optical Coherence Tomography (OCT) and interferometric sensors. In addition, we can determine the optical performance of lenses and optics through wavefront measurements.

Automated Systems
automated systems

Integration of metrology and automation

One of our greatest strengths lies in the seamless integration of metrology with positioning and alignment. Our systems can measure components with sub-micrometer precision and subsequently position them with the highest accuracy. This capability is essential for applications that demand absolute precision. In many cases, the manufacturing tolerances exceed the strict positioning tolerances required for optical components. For these situations, our systems provide solutions for fixing components in place. UV bonding and curing processes following measurement and positioning ensure the stability and long-term reliability of the assembled systems.

Projects


Lasertriangulation für die Messung von Linsen

Lasertriangulation für die Messung von Linsen

Bei der Lasertriangulation wird ein Laserstrahl auf ein Messobjekt gerichtet und von Kamera (Objektiv + Sensor) beobachtet. Bei der Messung von Linsen-Outlines und -Umfang liefern Triangulationssensoren eine räumlich aufgelöste Distanzmessung. Die Messdaten lassen entsprechend eines breiten und offen definierbaren Defektkataloges Rückschlüsse auf unterschiedliche Defekte zu – etwa Kratzer, Risse, Splitter oder Korrosion. Neben dem optischen Aufbau übernehmen wir bei DIOPTIC auch die Programmierung und Integration der Sensoren.

ARGOS zur Inspektion von Kamera-Deckgläsern

ARGOS zur Inspektion von Kamera-Deckgläsern

Unsere ARGOS-Systeme ermöglichen die automatisierte Inspektion von Deckgläsern für industrielle Kameras. Diese Gläser schützen empfindliche Sensoren, die in der industriellen Bildverarbeitung eingesetzt werden. Gerade in der Messtechnik ist höchste optische Qualität entscheidend, da schon kleinste Schmutzpartikel oder Defekte auf oder unter dem Deckglas zu Fehlinterpretationen bei der Bildauswertung führen können. Die Herausforderung: zwischen Vorder- und Rückseite der sehr dünnen Gläser zuverlässig zu unterscheiden und gleichzeitig das durch die darunterliegenden Pixel verursachte Hintergrundsignal bei der Auswertung berücksichtigen. ARGOS ermöglicht dabei eine stabile, reproduzierbare Detektion und Klassifikation der relevanten Defekte und leistet so einen entscheidenden Beitrag zur Qualitätssicherung in der Fertigung hochwertiger optischer Komponenten.

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